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100m Led strip mounter 136 nozzles with 500K
Features
High Accuracy Magnetic Linear Motor + Panasonic Servo Motor
136 heads 136 feeder stations Four Arm four module , 34 nozzles for each mounting part. Part A or part B can be mounted separately or synchronously.
Vision alignment, Mark correction
Calibration automatically, high precision, available for RGB
Capacity can Reach 500 000 CPH
Parameter
Dimension (L*W*H) | 3454*3035*1777 mm |
Total weight | 3100kg |
PCB Length width | 250mm*any length |
PCB thickness | 0.1-0.5mm |
PCB clamping | Vacuum adsorption, cylinder splint, adjustable track width |
No.of feeders station | 136 PCS |
No.of head | 136 PCS |
Mounting speed | 500000 CPH |
Components | LED3014/3020/3528/5050,Capacitance, resistance, bridge stack, etc |
Operating environment | 9.6 KW |
LED Flexible Strip Production Process
Step 1 | Loader Machine | Sending the FPCB roll to printer machine |
Step 2 | Semi-automatic Stencil Printer | Printing the solder paste on the flexible PCB |
Step 3 | Buffer Stage | Buffer and transport the flexible PCB to pick and place machine |
Step 4 | Pick and Place Machine | Mounting LED chips and components on flexible PCB |
Step 5 | Transportation Belt Line | Transport the flexible PCB to reflow oven |
Step 6 | Reflow Oven | Heating the solder paste with FPCB to welding the components on FPCB |
Step 7 | Unloader Machine | Rewinding the finished Flexible strip |
Client project
Client: Indian client
City: Delhi
Product: 100M roll to roll Flexible strip
The client was in other business before, and then they planned to produce 100 meters of flexible light strips. The
market prospect is very optimistic.
ETON helped the client to plan the 100M production line, including the patch production line: PCB loader-semi-automatic printing machine-The buffer stage-high-speed pick and place machine - 24M assembly line- reflow oven - PCB unloader, and also planned 24M test line, sub-board line, coating production line.
The client put into production in 2021, and the production situation is very good. ETON technicians installed the
machine in the client's factory, planned the wiring, tested the production, and trained the client's engineers. The
client's project was very successful, becoming one of the few in India that can provide 100M without wires. The
factory for the production of all flexible light strips is very competitive, and now is planning add a new SMT production
line with ETON to expand production and LED product categories.
1. LED bulb factory
2. LED display factory
3. LED Tube factory
4. LED Strip light factory
etc......
FAQ
Q: Are you a trade company or a manufacturer?
A:We are an experienced manufacturer of SMT. Our company has been established for ten years, the company has more than 300 employees, the company is a large-scale, is the top domestic enterprises
Q: What’s your operating system?
A: Our operating system is windows 7.
Q: If I have any questions that I don’t understand, can I ask you at any time?
A: Yes. If you have any questions, please don’t hesitate to ask me. We have local engineers and office in India and Egypt, can help u very convenient.
Contact me
David whatsapp/wechat/Tel: +86 13827425982
E-mail: david@eton-mounter.com